Poly Mailers vs Shipping Boxes

Which one you use changes what the carrier charges you.

Verdict

Mailers for soft goods, boxes for anything that can be crushed. A poly mailer costs around ten cents, weighs almost nothing, takes no storage space, and adds no dimensional weight, which is why clothing resellers use nothing else. A box costs several times more and is the only correct answer for anything rigid, fragile or breakable. Sending a mug in a mailer is how you fund a replacement out of your own margin.

Cheapest per parcel

Poly Mailers 10x13, 100 pack

Under $25

Check Poly Mailers 10x13, 100 pack Price
Real protection

Corrugated Shipping Boxes 12x9x4, 25 pack

Under $50

Check Corrugated Shipping Boxes 12x9x4, 25 pack Price

Poly Mailers vs Shipping Boxes: At a Glance

Poly Mailers 10x13, 100 packCorrugated Shipping Boxes 12x9x4, 25 pack
Cost per parcelAround ten centsAround a dollar
Protects rigid itemsNoYes
Adds dimensional weightBarelyYes
Storage spaceAlmost noneConsiderable
WaterproofYesNo
Best forClothing, textiles, soft goodsAnything rigid or fragile

Choose the Poly Mailers 10x13, 100 pack if…

You sell clothing, textiles or anything soft. Mailers are waterproof, cheap, and take almost no room in a spare bedroom, which matters more than resellers expect. They also keep the parcel small, which keeps you out of dimensional weight pricing. Do not use them for anything with a corner that can be crushed.

Check Poly Mailers 10x13, 100 pack on Amazon

Choose the Corrugated Shipping Boxes 12x9x4, 25 pack if…

You sell anything rigid, breakable, boxed or collectible. A box plus filler is what stops a claim, and claims cost you the item, the postage and often the rating. Buying one size that fits most of what you sell is cheaper than a range, and a box that fits reduces both filler and dimensional weight.

Check Corrugated Shipping Boxes 12x9x4, 25 pack on Amazon

Frequently Asked Questions

What is the cheapest way to package?

Free carrier-branded packaging where a service allows it, then mailers, then boxes bought in bulk. Reused boxes are fine if they are structurally sound and all old labels are removed, and plenty of buyers appreciate it. Filthy or collapsed boxes cost you ratings.

How do I stop damage claims?

Enough filler that nothing moves when you shake the parcel, and rigid protection on corners and edges. Most damage happens because an item was loose in the box, not because the box was too thin.

Should I include anything else in the parcel?

A packing slip and a short thank you note cost almost nothing and show up in reviews. Anything asking directly for a five star rating breaches most platforms' rules, so keep it to a thank you.

Comparison based on published manufacturer specifications and the general consensus of owner reports. We have not tested these units side by side. Confirm current prices and specifications before buying. As an Amazon Associate we earn from qualifying purchases, at no extra cost to you.

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